HiperPFS-4

PFC Controller with Integrated 600 V MOSFET Optimized for High PF and Efficiency Across Load Range

Typical Application Schematic

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HiperPFS-4 ECAD Models

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Product Details

HiperPFS™-4 devices incorporate a continuous conduction mode (CCM) boost PFC controller, gate driver and 600 V power MOSFET in a single low-profile (GROUND pin connected) power package. HiperPFS-4 devices eliminate the need for external current sense resistors, also eliminating their associated power loss, and instead use an innovative control technique that adjusts the switching frequency over output load, input line voltage, and input line cycle.

This control technique maximizes efficiency over the entire load range, particularly at light loads. Additionally, it minimizes the EMI filtering requirements due to its wide bandwidth spread spectrum effect. HiperPFS-4 uses advanced digital techniques for line monitoring, line feed-forward scaling, and power factor enhancement; while using analog techniques for the core controller in order to maintain extremely low no-load power consumption.

HiperPFS-4 also features an integrated non-linear error amplifier for enhanced load transient response, a user programmable Power Good (PG) signal as well as user selectable power limit functionality. HiperPFS-4 includes Power Integrations’ standard set of comprehensive protection features, such as UV, OV, brown-in/out, and hysteretic thermal shutdown. HiperPFS-4 also provides cycle-by-cycle current limit and Safe Operating Area (SOA) protection of the power MOSFET, output power limiting for overload protection, and pin-to-pin short-circuit protection.

Product Highlights

  • Integrated 600 V MOSFET
  • High efficiency and power factor across load range
    • >95% efficiency from 10% load to 100% load
    • <60 mW no-load consumption at 230 VAC
    • PF >0.95 achievable at 20% load for H and L packages
    • EN61000-3-2 Class C and D compliant
  • Highly integrated for smallest boost PFC form factor
  • Packaging optimized for high volume production
  • Eliminates insulating pad/heat-spreader
  • Programmable Power Good (PG) signal
  • User selectable power limit: Enables different HiperPFS-4 family members to be tested in the same design for optimum device selection
  • Integrated non-linear amplifier for fast output OV and UV protection and transient response
  • Digital line peak detection for robust performance even with distorted input voltage from UPS or generators
  • Digital power factor enhancer compensates for EMI filter and bridge distortion
  • Frequency adjusted over line voltage and thru each line cycle
    • Spread-spectrum across >60 kHz window simplifies EMI filtering
    • Reduces boost inductance
  • Provides up to 450 W peak output power for universal applications, 610 W for high-line only applications in H & L packages
  • Protection features include: UVLO, UV, OV, OTP, brown-in/out, cycle-by-cycle current limit and power limiting for overload protection
  • Withstands 305 VAC steady-state and 410 VAC abnormal input
  • Halogen free and RoHS compliant

Applications

Power Table

Output Power (Watts)
Universal Input Devices (C Package)
PRODUCT*Continuous Output Power at 90 VAC
PFS7623C75 W
PFS7624C80 W
PFS7626C105 W
PFS7628C110 W
Universal Input Devices (H and L Packages)
PRODUCT*Continuous Output Power at
90 VAC
Peak Output Power Rating
PFS7623H/L110 W120 W
PFS7624H/L130 W150 W
PFS7625H/L185 W205 W
PFS7626H/L230 W260 W
PFS7627H/L290 W320 W
PFS7628H/L350 W385 W
PFS7629H/L405 W450 W
High-Line Only Input Devices (H Package)
PRODUCT*Continuous Output Power at
180 VAC
Peak Output Power Rating
PFS7633H255 W280 W
PFS7634H315 W350 W
PFS7635H435 W480 W
PFS7636H550 W610 W

Table 1. Output Power Table.

*Package: C: InSOP-24B, H: eSIP-16D, L: eSIP-16G

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